Profibus Overview

Profibus Overview View our products
The Profibus protocol was created in 1989 in Germany by a consortium of factory automation suppliers. Originally developed to enable discrete manufacturing, it has expanded into process automation and enterprise-wide applications.

Profibus encompasses several Industrial Bus Protocol Specifications, including Profibus-DP, Profibus-PA, Profibus-FMS, and PROFInet.

Profibus-DP is a device level bus that supports both analog and discrete signals. Profibus-DP has widespread usage for such items as remote I/O systems, motor control centers, and variable speed drives. Profibus-DP communicates at speeds from 9.6 Kbps to 12 Mbps over distances from 100 to 1,200 meters. Profibus-DP doesn’t natively support Intrinsically Safe installations.

Profibus-PA is a full-function fieldbus that is generally used for process level instrumentation. Profibus-PA communicates at 31.25 Kbps and has a maximum distance of 1,900 meters per segment. Profibus-PA is designed to support Intrinsically Safe applications.

Profibus-FMS is a control bus generally used for communications between DCS and PLC systems, while PROFInet is a protocol being developed to allow Profibus communications across Ethernet Networks.
Profibus Network Highlights
Type of Network
DP Device Bus
PA Process Control Network
FMS Control (cell level) Network
Physical Media Twisted pair, fiber
Network Topology Bus, Ring, Star
Maximum Devices
DP max. 126 stations on one bus (maximum of 244 bytes input and output data possible for each slave)
PA 32 nodes/segment 4-6 per repeated segment depending on power requirements of devices and the type of I.S. barrier used.
Maximum Distance
DP 93.75Kbps and less – 1200 meters
500Kbps – 400 meters
1.5Mbps – 200 meters
12Mbps – 100 meters
PA 1,900 meters
Max Distance with repeater
(max. of 9 repeaters can be used)
9,500 meters with repeaters
Communication Methods
DP Peer-to-peer, multicast or cyclic master-slave (uses token passing sequence)
PA Client/server, Publisher/subscriber, Event. Both Scheduled and Unscheduled communications
Primary usage
DP Used for Discrete and Analog for PLC, Variable Speed Drives, Remote I/O communications
PA Analog and discrete process control devices
Power and Communications
DP Power is supplied separately from communications bus (can be supplied on a parallel power bus)
PA Requires PA power supply (conditioner) to protect the digital communications
Device Power Supply
DP Devices are powered separately from
communications bus
PA Can be supplied from bus (typical)
Wiring Types
DP Shielded twisted pair
#22 AWG
PA Shielded twisted pair
#18AWG (0.8mm)
1900m (6232 ft.)
Device Addressing DIP switch settings or handheld/software
Governing Body PROFIBUS International (PI)
Web Site www.profibus.com

Conventional I/O System Profibus DP-PA-FMS Networks
Advantages Advantages
Technology is already understood Widely accepted, with 1,100 member companies worldwide.
Lower device cost Network support at the device, process control, and Ethernet levels
Independent wiring from devices to the control system means wiring problems with one device don’t affect other field devices Interfaces are available for variable speed drive and motor control
center applications (Profibus-DP)
Drawbacks Process instrumentation available with Profibus-PA devices
Higher installed cost Enterprise-wide applications with PROFInet
Point-to-point wiring is expensive Intrinsically Safe installations available for Profibus-PA instruments
Many wiring connections:
- - are labor intensive to install
- - create many points of failure
- - increase complexity when troubleshooting
- - require large amounts of cabinet or rack space for installation of terminal blocks
- - create time-consuming initial checkout and startup
Gateways allow for Profibus-PA integration directly to Profibus-DP networks
Expansion requires duplicating the entire wiring scheme for each additional point Host interfaces available for most PLC, DCS and computer systems
Gateway devices available to directly support lower cost Sensor Bus networks, especially AS-Interface
More than 2,000 available products
Drawbacks
Profibus-DP does not support Intrinsically Safe installations
No control in the field capabilities
Segment wiring, power, grounding, shielding and termination requirements must be adhered to in the design and installation

Profibus-DP Network
Advantages Drawbacks
Based on RS-485 physical layer Not available for Intrinsically Safe installations
Multiple bus transmission speeds and wiring length combinations:
- - Up tp 1000 m distance at 9.6kbits/sec, expandable to 2000 m
using repeaters
- - Up to 200 m at maximum speed of 1500kbits/sec.
Slaves not powered by network wiring, require separate power source
Supports both discrete and analog signals Addressing set manually (not dynamic)
Profibus-DP is recommended
I/O modules allow connection of conventional analog and
discrete devices
For time critical analog and discrete applications due to its high speed capabilities
Interfaces available for many variable speed drives, motor control centers, and field devices Where variable frequency drives and motor control centers can incorporate bus technologies
Supports 32 devices per segment, 62 with repeaters For a mixture of conventional analog and discrete devices
Supports mono-master and multi-master systems
Simple integration of new devices to an existing system


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TopWorx Comments
Strengths
Profibus offers more choices. Profibus is the only bus protocol that offers different solutions for process automation (PA), factory automation (DP), and enterprise-wide (Net).
Profibus is well accepted across multiple industries, especially in Europe.
Limitations
Profibus has had limited success gaining market share in North America, particularly in the process industries.
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