The Profibus protocol was created in 1989 in Germany by a consortium of factory automation suppliers. Originally developed to enable discrete manufacturing, it has expanded into process automation and enterprise-wide applications.
Profibus encompasses several Industrial Bus Protocol Specifications, including Profibus-DP, Profibus-PA, Profibus-FMS, and PROFInet.
Profibus-DP is a device level bus that supports both analog and discrete signals. Profibus-DP has widespread usage for such items as remote I/O systems, motor control centers, and variable speed drives. Profibus-DP communicates at speeds from 9.6 Kbps to 12 Mbps over distances from 100 to 1,200 meters. Profibus-DP doesn’t natively support Intrinsically Safe installations.
Profibus-PA is a full-function fieldbus that is generally used for process level instrumentation. Profibus-PA communicates at 31.25 Kbps and has a maximum distance of 1,900 meters per segment. Profibus-PA is designed to support Intrinsically Safe applications.
Profibus-FMS is a control bus generally used for communications between DCS and PLC systems, while PROFInet is a protocol being developed to allow Profibus communications across Ethernet Networks.
| Profibus Network Highlights |
Type of Network
|
|
| DP |
Device Bus
|
|
PA |
Process Control Network
|
| FMS |
Control (cell level) Network |
| Physical Media |
Twisted pair, fiber
|
| Network Topology |
Bus, Ring, Star
|
Maximum Devices
|
|
| DP |
max. 126 stations on one bus (maximum of 244 bytes input and output data possible for each slave) |
| PA |
32 nodes/segment 4-6 per repeated segment depending on power requirements of devices and the type of I.S. barrier used. |
| Maximum Distance |
|
| DP |
93.75Kbps and less 1200 meters
500Kbps 400 meters
1.5Mbps 200 meters
12Mbps 100 meters |
| PA |
1,900 meters |
Max Distance with repeater
(max. of 9 repeaters can be used) |
9,500 meters with repeaters |
| Communication Methods |
|
| DP |
Peer-to-peer, multicast or cyclic master-slave (uses token passing sequence) |
| PA |
Client/server, Publisher/subscriber, Event. Both Scheduled and Unscheduled communications |
| Primary usage |
|
| DP |
Used for Discrete and Analog for PLC, Variable Speed Drives, Remote I/O communications |
| PA |
Analog and discrete process control devices |
| Power and Communications |
|
| DP |
Power is supplied separately from communications bus (can be supplied on a parallel power bus) |
| PA |
Requires PA power supply (conditioner) to protect the digital communications |
| Device Power Supply |
|
| DP |
Devices are powered separately from
communications bus |
| PA |
Can be supplied from bus (typical) |
| Wiring Types |
|
| DP |
Shielded twisted pair
#22 AWG |
| PA |
Shielded twisted pair
#18AWG (0.8mm)
1900m (6232 ft.) |
| Device Addressing |
DIP switch settings or handheld/software |
| Governing Body |
PROFIBUS International (PI)
|
| Web Site |
www.profibus.com |
| Conventional I/O System |
Profibus DP-PA-FMS Networks |
| Advantages |
Advantages |
| Technology is already understood |
Widely accepted, with 1,100 member companies worldwide. |
| Lower device cost |
Network support at the device, process control, and Ethernet levels |
| Independent wiring from devices to the control system means wiring problems with one device don’t affect other field devices |
Interfaces are available for variable speed drive and motor control
center applications (Profibus-DP) |
| Drawbacks |
Process instrumentation available with Profibus-PA devices |
| Higher installed cost |
Enterprise-wide applications with PROFInet |
| Point-to-point wiring is expensive |
Intrinsically Safe installations available for Profibus-PA instruments |
Many wiring connections:
- - are labor intensive to install
- - create many points of failure
- - increase complexity when troubleshooting
- - require large amounts of cabinet or rack space for installation of terminal blocks
- - create time-consuming initial checkout and startup |
Gateways allow for Profibus-PA integration directly to Profibus-DP networks |
| Expansion requires duplicating the entire wiring scheme for each additional point |
Host interfaces available for most PLC, DCS and computer systems |
|
Gateway devices available to directly support lower cost Sensor Bus networks, especially AS-Interface |
|
More than 2,000 available products
|
|
Drawbacks |
|
Profibus-DP does not support Intrinsically Safe installations |
|
No control in the field capabilities |
|
Segment wiring, power, grounding, shielding and termination requirements must be adhered to in the design and installation |
|
|
| Profibus-DP Network |
| Advantages |
Drawbacks |
| Based on RS-485 physical layer |
Not available for Intrinsically Safe installations |
Multiple bus transmission speeds and wiring length combinations:
- - Up tp 1000 m distance at 9.6kbits/sec, expandable to 2000 m
using repeaters
- - Up to 200 m at maximum speed of 1500kbits/sec. |
Slaves not powered by network wiring, require separate power source |
| Supports both discrete and analog signals |
Addressing set manually (not dynamic)
Profibus-DP is recommended |
I/O modules allow connection of conventional analog and
discrete devices |
For time critical analog and discrete applications due to its high speed capabilities |
| Interfaces available for many variable speed drives, motor control centers, and field devices |
Where variable frequency drives and motor control centers can incorporate bus technologies |
| Supports 32 devices per segment, 62 with repeaters |
For a mixture of conventional analog and discrete devices |
| Supports mono-master and multi-master systems |
|
| Simple integration of new devices to an existing system |
|
|

Download PDF |
| TopWorx Comments |
| Strengths |
| Profibus offers more choices. Profibus is the only bus protocol that offers different solutions for process automation (PA), factory automation (DP), and enterprise-wide (Net). |
| Profibus is well accepted across multiple industries, especially in Europe. |
| Limitations |
| Profibus has had limited success gaining market share in North America, particularly in the process industries. |
|